Just a small update for today. First, the helmets:
I started with a resin cast of the old Kenner X-Wing Luke head. I sculpted the Airwolf helmet on that with Super Sculpey, then made a latex mold. The final helmet was cast from that mold. The photo shows the resin Luke cast, the painted pattern, and the resin cast.
Next up, the figures. They're shown here in the stage of putting the raw parts together before detailing and painting. Don't be disturbed by the likenesses or the haircut String got. I didn't want to go too crazy with finishing them until after I'd fit the helmets to the heads. Also, at this stage I hadn't decided to go with closed collars instead of open ones, so there's still some sculpting to be done. Finally, I decided I liked the first season flightsuits better than the second season, so those are the ones I'll be using.
I'm considering halting further updates to this thread. I don't know how much you guys are getting out of these snapshots of my progress, and I'm getting pretty close to the finish here. Maybe I should just post a big update when everything's done. Any thoughts?