http://fabathome.org/wiki/index.php?title=Main_Page
Why settle for parts and pieces? Why not create your own commercial grade tooling and take complete control of the toy design process.
Fab @ Home is an open source driven 3d printing/prototyping solution. Design it, and print it out like you would a regular piece of paper.
Right now the kits are about $2, 500 but I predict that they'll be down to $1000 by 2009, and you'll be able to create real protos and tooling for less than $100 a pop. With the right scan and imaging software, those of you with cad experience might be able to create perfect replicas of older pieces, or create entirely new ones from scratch.
With the global marketplace providing perfect outsourcing opportunities for manufacture, you could get your parts made and painted by professionals in small batches - and release your own toy line for less than the price of a bass boat.
- R